Comparison of Forklift Attributes
 
Fuel Versatility Cost
Propane • Indoor and outdoor use
• Capable of handling rugged, unpaved, outdoor terrain, and steep grades
• Can operate in inclement weather
• Lower initial investment costs than comparable electric, CNG or diesel forklifts
• Lower maintenance costs than diesel and electric forklifts
• Inexpensive cylinder exchange or onsite fuel storage
• Pilfer-proof; reduced loss from spillage and evaporation
Diesel • Predominantly outdoor use only • Additional cost due to pilfering, spillage losses, evaporation
CNG • Similar to propane • Recertification costs: CNG cylinders must be recertified every three years
• Establishments with CNG forklift fleet may require major capital investment of up to $40,000 in refueling station
• If the electric service goes down, the CNG compressor station will not work resulting in a potentially significant production loss
• CNG compressors are expensive to overhaul
Electricity • Typically for indoor use
• Operate only on paved or hard surfaces
• Cannot handle steep inclines
Higher initial investment due to:
• Extra equipment such as batteries, charger, and battery hoist, battery charging and wash down rooms
• Additional indoor space for recharger and battery storage
• Labor costs for changing batteries for second and third shifts
• Ventilated storage area is required for batteries
Gasoline Typically for outdoor use • Additional cost due to pilfering, spillage losses, evaporation
• High costs to upgrade on-site fuel storage
  Comparison of Forklift Operating Characteristics
 
Fuel Power Approximate Operating Time (Per Tank or Battery) Maintenance
Propane • Speed (max): 9.5-10.5 mph
• Lift (loaded): 83-88 fpm
• Maintains 100% power consistently throughout full operation
8 hours (1 shift) • Easy maintenance
• Maintenance intervals may be extended because of propane's clean-burning characteristics
Diesel • Speed (max): 9.5-10.5 mph
• Lift (loaded): 83-88 fpm
8 hours (1 shift) • Requires expensive oil changes
CNG • Speed (max): 9.5-10.5 mph
• Lift (loaded): 74-78 fpm
2-4 hours (¼- ½ shift) • Requires frequent refueling
• CNG compressors will require expensive overhaul
Electricity • Speed (max): 8-9 mph
• Lift (loaded): 83-88 fpm
• Loses power as battery discharges
6-8 hours (¾- 1 shift) • Requires additional training
• Maintenance intervals depend on conditions
• Must operate in a controlled environment (e.g., not in the rain)
• Second and third shifts requires labor for battery change
Gasoline • Speed (max): 9.5-10.5 mph
• Lift (loaded): 83-88 fpm
8 hours (1 shift) • Requires more frequent oil changes than propane

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